1. The corner guard host consists of 8 sets/10 sets/12 sets of pressure wheels that rotate coaxially, with pneumatic adjustment of the upper pressure wheel.
2. Adopting frequency converter, servo motor, touch screen, PLC human-machine interface. Easy to operate and learn.
3. The production operation is fully digitized, and the production specifications are inputted into the touch screen in batches. The production quantity is monitored and automatically stopped after completion.
4. Automatic alarm, fault prompt, easy maintenance.
5. The corner protector production line can be equipped with a punching and indentation device, which can punch corners with a width of 30-80mm. Commonly used are 90 degree punch, 90 degree buckle punch, and 5-90 degree surround punch.
6. Adopting a thickened and reinforced channel steel profile frame, forged wheels made of medium carbon steel and chrome plate,10mm-thick reinforced worktable,Integrated punching/ejection station , all important components are chrome plated, and the latest servo flying shear table ensures smooth operation, high cutting accuracy, and long service life.
一.Linear Pneumatic Paper Unwinding Stand
1.The multi axis paper holder can accommodate multiple paper rolls and use pneumatic lifting to adjust the height of the paper rolls.
2.Optional 45 ° turning paper rack and electric hoist for paper feeding, reducing machine length and saving space.
二.Multi layer coating machine
The multi-layer gluing machine consists of several optical axis columns, which separate each layer of paper and apply double-sided glue evenly. The glue diaphragm pump circulates the glue.
三.Forming group
1. Coaxial transmission, all transmission parts have undergone quenching and surface chrome plating treatment.
2. The formed wheel wall panels are all treated with 45 # steel plate quenching and tempering, and the surface is chrome plated.
3. Cylinder balance pressure regulation. The cylinder stroke is adjustable and easy to adjust.
4. Adopting frequency conversion, motor, worm turbine reducer, stronger traction and smooth transmission.
5. The rack is welded with national standard channel steel and 10mm thick steel plate, with a 304 stainless steel tabletop on the upper surface
四.Punching Unit
1. It is possible to punch corners with a width of 30-80mm.
2. Commonly used are 90 degree punch, 90 degree buckle punch, and surround punch.
3. Touch screen and servo system control operation
4. High performance silent linear slide rail combined with high carbon steel linear optical axis and linear bearings
5. The punching die is made of Cr12Mov vacuum quenching and grinding, which is durable and long-lasting
6. The machine is equipped with a default punching die at the factory
五.Cutting groups
1. Touchscreen and servo system control operation, cutting accuracy can reach 1000 ± 1mm
2. Automatic alarm system, indicating the fault location to ensure safe operation.
3. Touch screen and servo system human-machine interface, with more user-friendly operation.
4. Automatic alarm, fault prompt, easy adjustment and maintenance. The touch screen is equipped with on duty and cumulative numbers, without the need for manual counting.
5. The aviation aluminum alloy material has been modulated and anodized surface treated, resulting in lightweight quality and smoother reciprocating operation, which improves the overall production speed and efficiency of the machine.
Technical Parameter | |
Specifications | Width 25-100mm |
Thickness 2-8mm | |
Minimum length 30mm | |
Production speed | 0-60 meters |
Liner-wrapped Edge Protection Width | 25-80mm |
Max. Liner Width | 330mm |
Notching Width for Edge Protection | 30-80mm |
Notched Edge Protector Thickness | 2-5mm |
Notching Speed for Edge Protectors | 0-30mm |
Cutting Method | Servo-controlled Cutting |
Speed Control | Variable Frequency Speed Regulation |
Paper Loading Rack | Pneumatic Linear Paper Feeding Rack |
Adhesive Application Frame | Automatic Dual-side Gluing |
Number of operators | 2-3 Operators Required |
Host countertop | Stainless Steel Panel |
Floor Space Requirement | 28m(L)×2m(W) |
Electrical Control Configuration | |
Main Motor Power | 5.5kW - 6 Pole |
Total Machine Power | 18.5kW |
Frequency Converter | Xinje VH6-7.5kW |
Touch screen | MCGS |
PLC | Xinje |
Servo Motor | Xinje Punching Power4.4Kw Cutting Power 3kW |
Contactor | Schneider Electric |
Push Button | Siemens |
Encoder | Omron |
Mechanical and Transmission Systems | |
Main Motor | Hengshui Yilong |
Reducer | Zhejiang Koroman WPA1 1:20 Ratio |
Side Panels | 45# Steel, Chrome Plated Surface |
Forming Wheels | Medium Carbon Steel Forged, Chrome Plated |
Drive Chains | Double Strand 12A |
Bearings | Harbin Brand |
CUT/UCF Pillow Block Bearings | Quanzhou LK/FK |
Linear Guides | HIWIN, Taiwan |
Pneumatic Cylinders | Zhejiang Weiyang |
Heating System | 4-Stage Roller Heating System |
Inkjet Printing System | Optional Modules |
Standard Tool Kit
| Hex Key Set×1 Adjustable Wrench ×1 Screwdriver ×1 Oil Can ×1 Grease Gun ×1 |