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DSHJ-100 paper corner protector

Functional Specifications:

1. The corner guard host consists of 8 sets/10 sets/12 sets of pressure wheels that rotate coaxially, with pneumatic adjustment of the upper pressure wheel.

2. Adopting frequency converter, servo motor, touch screen, PLC human-machine interface. Easy to operate and learn.

3. The production operation is fully digitized, and the production specifications are inputted into the touch screen in batches. The production quantity is monitored and automatically stopped after completion.

4. Automatic alarm, fault prompt, easy maintenance.

5. The corner protector production line can be equipped with a punching and indentation device, which can punch corners with a width of 30-80mm. Commonly used are 90 degree punch, 90 degree buckle punch, and 5-90 degree surround punch.

6. Adopting a thickened and reinforced channel steel profile frame, forged wheels made of medium carbon steel and chrome plate10mm-thick reinforced worktableIntegrated punching/ejection station , all important components are chrome plated, and the latest servo flying shear table ensures smooth operation, high cutting accuracy, and long service life.


Product Introduction

一.Linear Pneumatic Paper Unwinding Stand

1.The multi axis paper holder can accommodate multiple paper rolls and use pneumatic lifting to adjust the height of the paper rolls.

2.Optional 45 ° turning paper rack and electric hoist for paper feeding, reducing machine length and saving space.

二.Multi layer coating machine

The multi-layer gluing machine consists of several optical axis columns, which separate each layer of paper and apply double-sided glue evenly. The glue diaphragm pump circulates the glue.

三.Forming group

1. Coaxial transmission, all transmission parts have undergone quenching and surface chrome plating treatment.

2. The formed wheel wall panels are all treated with 45 # steel plate quenching and tempering, and the surface is chrome plated.

3. Cylinder balance pressure regulation. The cylinder stroke is adjustable and easy to adjust.

4. Adopting frequency conversion, motor, worm turbine reducer, stronger traction and smooth transmission.

5. The rack is welded with national standard channel steel and 10mm thick steel plate, with a 304 stainless steel tabletop on the upper surface

四.Punching Unit

1. It is possible to punch corners with a width of 30-80mm.

2. Commonly used are 90 degree punch, 90 degree buckle punch, and surround punch.

3. Touch screen and servo system control operation

4. High performance silent linear slide rail combined with high carbon steel linear optical axis and linear bearings

5. The punching die is made of Cr12Mov vacuum quenching and grinding, which is durable and long-lasting

6. The machine is equipped with a default punching die at the factory

五.Cutting groups

1. Touchscreen and servo system control operation, cutting accuracy can reach 1000 ± 1mm

2. Automatic alarm system, indicating the fault location to ensure safe operation.

3. Touch screen and servo system human-machine interface, with more user-friendly operation.

4. Automatic alarm, fault prompt, easy adjustment and maintenance. The touch screen is equipped with on duty and cumulative numbers, without the need for manual counting.

5. The aviation aluminum alloy material has been modulated and anodized surface treated, resulting in lightweight quality and smoother reciprocating operation, which improves the overall production speed and efficiency of the machine.

                        Technical Parameter  

 

Specifications

Width 25-100mm

Thickness 2-8mm

Minimum length 30mm

Production speed

0-60 meters

Liner-wrapped Edge Protection Width

25-80mm

Max. Liner Width

330mm

Notching Width for Edge Protection

30-80mm

Notched Edge Protector Thickness

2-5mm

Notching Speed for Edge Protectors

0-30mm

Cutting Method

Servo-controlled Cutting

Speed Control

Variable Frequency Speed Regulation

Paper Loading Rack

Pneumatic Linear Paper Feeding Rack

Adhesive Application Frame

Automatic Dual-side Gluing

Number of operators

2-3 Operators Required

Host countertop

Stainless Steel Panel

Floor Space Requirement

28m(L)×2m(W)


Electrical Control Configuration

Main Motor Power

5.5kW - 6 Pole

Total Machine Power

18.5kW

Frequency Converter

Xinje VH6-7.5kW

Touch screen

MCGS

PLC

Xinje

Servo Motor

Xinje

Punching Power4.4Kw

Cutting Power  3kW

Contactor

Schneider Electric

Push Button

Siemens

Encoder

Omron


 

Mechanical and Transmission Systems

Main Motor

Hengshui Yilong

Reducer

Zhejiang Koroman WPA1 1:20 Ratio

Side Panels

45# Steel, Chrome Plated Surface

Forming Wheels

Medium Carbon Steel Forged, Chrome Plated

Drive Chains

Double Strand 12A

Bearings

Harbin Brand

CUT/UCF Pillow Block Bearings

Quanzhou LK/FK

Linear Guides

HIWIN, Taiwan

Pneumatic Cylinders

Zhejiang Weiyang

Heating System

4-Stage Roller Heating System

Inkjet Printing System

Optional Modules

Standard Tool Kit

 

Hex Key Set×1

Adjustable Wrench ×1

Screwdriver ×1

Oil Can ×1

Grease Gun ×1

 


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