System Introduction
● German-made Becker vacuum pump with high-performance suction nozzles delivers powerful airflow for precise paper feeding.
● Bottom suction nozzles with anti-scratch design minimize surface damage, especially on laminated/printed cardboard.
● Ergonomic pneumatic pre-stacking device ensures neat alignment of cardboard sheets.
● Integrated synchronous belt mechanism enhances machine stability and reduces operational noise.
● Dedicated servo motor provides consistent power output for stable cardboard transportation.
Paper Feeding Section
● Adjustable brush wheels and pressure rollers ensure precise cardboard positioning against front and side guides.
● Advanced push/pull gauge system accurately aligns cardboard into the die-cutting position.
● Taiwan-made RAYCO photoelectric sensors prevent misaligned sheet entry, reducing waste and improving die-cutting accuracy.
● Pneumatic cylinder-controlled pressing mechanism enables effortless lifting/lowering for smooth operation.
Die-Cutting Section
● Safe and flexible rotary mechanism enables faster and more convenient plate installation and adjustment
● Pneumatic plate-locking system with protective crossbeam and lock nut design ensures template stability
● 75Cr1 steel cutting plates offer enhanced durability and efficiency, combined with bottom air-floatation system for effortless plate handling
● Protective window design prioritizes operational safety
Delivery & Pre-feeding Section (Non-stop Device)
● Foot pedal-controlled pneumatic lifting worktable allows ergonomic operation
● Zone monitoring system provides real-time feed/delivery visualization for safer control
● HMI touchscreen interface with graphic display simplifies operation
● Fiber-optic front guide alignment prevents cardboard skewing to minimize waste
● 7-sensor dead-angle protection ensures neat stacking and monitors cut sheet dispersion
● Continuous palletizing system maximizes productivity with non-stop operation
Electrical System
● Siemens main drive motor with Yaskawa/Fuji inverters delivers stable and reliable power output
● PLC & HMI integrated control enables fully automated operation and real-time monitoring of feeding, conveying, die-cutting, and delivery processes
● Interactive HMI display provides live operational data and automatic fault detection
● Multi-tone alarm system with auto-stop protection ensures complete operational safety
Main Machine Section
● High-grade bronze worm gears precision-machined and hand-scraped for exceptional wear resistance and accuracy
● Ductile iron construction enhances structural strength and pressure endurance
● Dynamic platen shock-absorption system reduces wear while increasing pressing force
● Japanese SMC rotary joints with pneumatic clutches ensure quiet operation, extended lifespan and smooth braking
● Centralized automatic lubrication system with forced oil supply for crank-link mechanism
Transmission System
● Taiwan-made 3D cam indexer drives the intermittent mechanism with minimal noise, smooth operation, and easy maintenance
● Anodized aluminum alloy gripper bars offer high rigidity with lightweight for precise high-speed paper transfer
● Premium Renold (UK) or IWIS (Germany) main chains provide superior tensile strength
● PLC-controlled automatic lubrication system delivers precise chain oiling on demand