◆ The whole machine servo independent drive, can realize non-stop board change, electrical appliances and computer software are adopted international well-known brands, stable and reliable quality; Man-machine interface, multiple touch screen control, computer order management, easy operation, faster order exchange (999 orders can be pre-stored).
◆ The whole wall panel and important parts are aged treatment, tempering to eliminate the internal stress of the metal; Are made of high precision machining center, CNC grinding machine grinding processing.
Function and characteristic:
◆ Full Independent Servo Drive (Siemens): Enables plate change without stopping production.
◆ Premium Electrical & Software Systems: Utilizes internationally renowned brands for stable and reliable performance. Features HMI (Human-Machine Interface), multi-touchscreen control, and computerized order management (supports up to 999 pre-stored orders) for faster and more convenient operation.
◆ High-Strength Frame & Critical Components: Stress-relieved through aging and tempering treatments. Precision-machined with CNC grinding centers for superior durability.
◆ Premium Steel Shafts & Rollers: Precision-ground, hard chrome-plated, and dynamically balanced via computer calibration for optimal performance.
◆ Heavy-Duty Transmission Components: Equipped with reinforced self-aligning bearings (imported NSK) for easy maintenance and extended service life.
◆ Automatic Lubrication System: Spray-type centralized lubrication with auto-balancing to maintain consistent oil levels across all units.
◆ Preset Zero-Position Function: Auto-reset for feeding, printing, slotting, and die-cutting units.
◆ Tool-Free Quick Adjustment: Enables fast and effortless gap setting.
◆ Ink Deficiency Alarm: Real-time monitoring of the ink supply system.
◆ Optional Upgrades: Ceramic anilox rollers; Doctor blade inking system; Stacker.
◆Board after input, the system is stable. paper accurate, fast and suitable for all kinds of corrugated board. ( Mechanical or Germany servo type option) .
◆ Frequency conversion of suction can adjust the wind volume, and the wind pressure can be adjusted by the size of the paperboard, increase the thin board and the bend board convey stability and accurately.
◆ Double conveyor roller structure:A set of paper feed roller adopt pneumatic type elastic paper plastic shaft.in order not to destroy the strength of the corrugated paper- board.
◆ The printing roller and the transmission shaft are all adopt high quality steel.computer dynamic balancing correction eliminate the centrifugal force. Grinding process.hard chrome plat- ing.
◆ The printing roller adopts hangs plate device.ratchet fixed volume edition axis,hang all editions of slot,foot switch control of positive and reverse. It's convenient and fast to load and unload printing plate.
◆ scraper distributing system: Totally enclosed double doctor blade system, dust proof, fast back to the ink, scraping effect is better.90-110 line printing can be easy realized. ◇ Ink anilox roller, laser engraving, 300-700 line is optional, high reticle high load ink quantity, ceramic anilox roller can more compatible full widespread field printing and line printing. Printing phase and axial adjustment: The phase adopt planetary gear type structure,PLC touch screen control and electric digital 360° adjustment(stop and start can be adjusted),phase fixing device,electromagnetic clutch brake,to ensure the printing phase will not change when the machine group moving the axial transverse of printing roller adopt PLC touch screen and electric digital adjustment. the total adjusting range is 10mm(Computer limit).
◆ The clearance of setting ink, the printing press roller, the clearance of paperboard guide roller adopts two stage turbine box to adjust dial display quantitative value(0-10mm), it's convenient to adjust and has self-locking function (Optional: gap adjusting PLC control).
◆ Remove the plate and reset function.computer memory printing position,automatic reset after removing the plate.
◆ Anilox roller adopts coordinate feeding system,air pressure type lifting gear(The anilox roll falls according to the unit order when paperboard feeding to avoid the print ink for many
times, when stopped feeding, lift up according to the unit order, and set the time on the computer)
◆ Each color unit is equipped with seven inches color touchscreen, accurately adjusted by the encoder and the frequency changer.
◆ There is lack of ink alarm device and the real-time monitoring for the ink working condition system.
◆ Double system of touch screen and electric button control,can completed at the box, phase, the axis moves.
◆ Configuration pressure quick adjust mechanism and can self-locking, ensure the plate and roller long-tem precision, slow down damage to cardboard when groove.
◆ Up-groove wheel parcel the quality polyurethane,avoid cardboard hardness undermine.
◆ Settings synchronous manner unified action by the axis moves, let up and down groove wheel,up and down slot knife plate, oriented wheel adjust synchronous; Automatic wear-resistant mechanism, ensure long-tem correct when moves and raise durability.
◆ Groove wheel and roller, slot wheel and roller use quality alloy steel products, surface grinding and hard chrome plating; to move their respective balance.
◆ Stotter knife use quality alloy steel products, the width is 7mm.
♦ Rubber gasket roller:centrifugal casting steel cylinder computer dynamic balancing correction,surface grinding.hard chrome plating.
♦ Die cutting roller.centrifugal casting steel cylinder.computer dynamic balancing correction,surface grinding,hard chrome plating.
♦ (Optional:free plate die cutting slotting steel knife mold,do regular box slotting,the use of the corner cutting has box height synchronous adjustment function) Die cutting roller phase and axial adjustment, the phase adjustment adopt planetary gear type structure,PLC touch screen control and electric digital 360° V adjustment,the axial transverse adopt PLC touch screen and electric digital adjustment. the total adjusting range is ± 15mm.
♦ Rubber roller cutting repair mechanism,rubber gasket can be used repeatedly,thereby,it can greatly save the cost.
♦ Differential compensation device,automatic adjust the revolutions of the rubber gasket roll,make the shape of the die cutting carton box as same as the knife mold. Rubber gasket roller mechanical transverse set +40mm,to improve the service life of the die cutting rubber gasket.
♦ This unit independent servo synchronous drive, remove the accumulated error, depending on the speed range of die cutting with feeding paper, printing is consistent.