A. Characteristics of the whole machine

1. The structure of this machine is a perfect combination of traditional wire touching machines and modern technology.

2. The full-process adsorption (pressure-free) paper feeding mechanism, which surpasses the paper feeding structure, causes nearly zero pressure loss to the carton, maximizing the solution to users' concerns.

3. The knife collision adopts servo drive, and the positioning also adopts servo drive, which not only ensures the speed but also avoids the large and small LIDS and skewed LIDS of the carton.

4. The order size is controlled by PLC (computer), and the accuracy error of electric adjustment is ±0.5mm. Equipped with manual fine-tuning.

5. The high-strength design of the double gantry collision knife ensures that the creasing depth of the high-strength cardboard is uniform and the finished box is aesthetically pleasing.

6. This machine is designed with a reasonable structure, convenient for maintenance, sturdy and durable, simple to operate, and has lenient requirements for the quality of staff.

7. This machine adopts an independent leading edge for paper feeding, maximizing the processing range of cardboard.

8. Full servo positioning, high precision and long service life.

9. All the bearings of the entire machine are made of high-quality Havaro bearings, and the complete set of electrical appliances adopts products of internationally renowned brands.

10. The fan and the paper feeding motor are controlled by frequency conversion, which saves electricity. The suction size can be adjusted freely.

11. The human-machine interface of this machine is clear and the operation is simple and easy.

12. It is equipped with a warning device to ensure the safety of the operators in front of and behind the equipment.

B. configuration instruction

1. The thickness of the entire machine's wall panel is 60mm, and both the upper and lower knife arms of the wire touching machine are made of high-quality castings and steel parts. The blades of the wire touching machine are forged and precisely ground from Nanjing Ma 'anshan rail steel, and the base is connected with national standard I-beams.

2. The suction box panels and the entire machine wall panels are processed by imported machining centers to ensure accuracy.

3. The control panel is an MCGS 10.0 touchscreen, which is intuitive and flexible to operate.

4. The control system is a Delta PLC system.

5. Servo drive of positioning mechanism.

6. All the conveyor wheels are made of imported high-quality nitrile rubber.

7. All transmission bearings are Havaro bearings.

8. The transmission shafts and various power shafts are all processed by static and dynamic balance.

9. This machine adopts dual wire touching knife servo control, which can be set in height and can use a single knife to touch the wire. It enables the cardboard to touch the wire at any time upon arrival, solving the problem of the entire machine needing to adjust the time to achieve overall coordination.

10. The transmission bellows adopts (Jaguar brand) synchronous belt drive, and the main unit of the wire touching machine also adopts (Jaguar brand) synchronous belt drive.

11. Paper feeding drive wheel (660) paper feeding mechanism, the leading edge wheel is produced by Shanghai Chuangding Company.

C. Schematic diagram of the operation panel and operation instructions

！！！pay special attention

1. Please be sure to ground in accordance with the third-level standard.

2. Please check whether the internal wiring is loose due to transportation or other reasons.

3. Cut off the power supply when conducting any inspection or maintenance.

4. Non-professionals are requested not to modify the internal circuits at will to avoid danger. This system is composed of PLC,HMI(Human-Machine Interface), peripheral switch buttons, contactors and other electrical components. It features stable performance and simple operation.

safety precautions

Before powering on the product, make sure it is installed in a safe area to prevent splashing of high temperatures, moisture and water droplets. The product must be properly grounded and there should be no staff near the machine. Before use, the operator must carefully read this manual and operate in accordance with the correct usage method.

After the product is powered on, there is high voltage in the system control cabinet. Non-debugging personnel are prohibited from opening the front and back doors of the control cabinet to avoid danger.

Within two minutes after the power is cut off, there is still high voltage in the system control cabinet. Do not restart the equipment to avoid damage to the equipment caused by high voltage in the electrical capacity.

The emergency stop button must be pressed for ten seconds before being lifted; otherwise, the motor may run again.

During the system shutdown period, the 380V power supply connection should be disconnected.

Non-staff members of this company are not allowed to disassemble or repair any components in the system control cabinet without the permission of this company.

system requirement

Ambient temperature: -10℃ to 40℃.

The grounding wire must be truly grounded, and the resistance to ground should not exceed 5 ohms.

Maintain good ventilation. Before operation, check the running condition of each cooling fan to ensure they are operating well. Do not use sharp objects to exercise.

When making a touch screen, pay attention to protecting the surface of the touch screen from damage.

The power cord and proximity switch wire must be kept in good condition and not subjected to strong force.

Keep the signal detection equipment clean. Do not allow water, oil, cotton, etc. to enter or cover it, as this will reduce the sensitivity.

Keep the motor and the transmission device clean and lubricated. It is strictly forbidden for water, oil, cotton, etc. to fall into the motor interior,The fan of the motor must ensure normal operation.

a. Boot screen 

Host frequency: Observation item, the actual operating frequency of the host frequency converter;

 Paper feeding frequency: Observation item, the actual operating frequency of the paper feeding frequency converter;

Production speed: The actual production speed calculated by the computer;

It can control the operation of the main unit and the fan；

The program initialization can be controlled;

The baffle can be lifted and lowered；

The height of the box and the box cover can be adjusted；

Manual point control is also possible；

The startup interface at startup can lead to the process interface and the input/output interface.

b. BIOS interface

The input and output interfaces are for the use of debugging personnel. After the equipment malfunctions, this interface can assist the operator in monitoring the corresponding input and output, facilitating the detection of problems. At the same time, the position of the baffle can be corrected.

c. Brief description of process interface parameters

First， The first improvement and the second improvement are generally set at 30-50；

Paper accumulation time: If the paper accumulation time is too long, the system will automatically shut down，The time is generally set at 300 to 500；

This interface allows you to choose whether to run the knife collision or not. Single-impact knife operation or double-impact knife operation; It is possible to choose the one-touch operation or two-touch operation of the single-touch knife. When the single-touch knife is in operation, please lift the baffle manually；

Position initialization: Perform the initialization and positioning operation on the front and rear collision tools as well as the baffle；

Provide the display of production speed and paper feeding frequency;

Brief description of baffle parameters

Special note: Under normal conditions, this interface is not displayed. In the input/output interface, click on the input box at the lower left corner, then enter 22222, and the parameter interface of this baffle will be displayed!

Baffle calculation coefficient: Based on actual tests, if the computer data does not match the actual on-site data, please adjust this parameter；（Debugging method: First, reset to zero and write the actual data into the zero parameter. At this point, the current position is the zero parameter, and then manually move it. Finally, adjust the calculation coefficient to make the current position of the computer consistent with the actual measured data.）

Zero-point parameter: For calibration purposes only; Write the current baffle data into the zero point parameter, press the reset button, and perform correction；

Counter value: For observation, to detect whether there is a problem with the encoder;

Current position: For observation.

trouble removal:

1. When the frequency display is abnormal, please check the 485 communication line of the frequency converter.

2. The position display of the baffle is inaccurate. Please check and adjust the installation and circuit of the motor encoder, and pay attention to the calculation coefficient of the baffle and other data at the same time.

3. If any problems occur during the work process, please contact the technician of the manufacturer in a timely manner. Please describe the real operation process to facilitate the solution of the problem.

Note: Before and after each shift, it is essential to check the effectiveness and reliability of the baffle encoder and limit switch.

When changing the working size or the speed of the main machine, machine inspection must be carried out to ensure the normal production of the machine!

Precautions For Use

1. All movable parts on the equipment are not allowed to be moved at will.

2. Electrical appliances should be kept away from direct sunlight and rain.

3. Regularly inspect all components and ensure that the fastening parts are functioning properly, and adjust and tighten them in a timely manner.

4. Regularly and frequently add lubricating grease to all transmission components to ensure the equipment has good transmission performance.

5. This manual is for reference only. Please listen carefully to the explanations and demonstrations given by the installation and commissioning personnel for details

Electrical appliance configuration

Configuration of gantry stacker

a. Configuration Description

1. The front paper collection rack adopts automatic lifting and lowering, which is simple and convenient to operate. The rear paper collection rack adopts a chain-type lifting and lowering system. The speed-reducing motor itself locks and does not slide down, ensuring safety and reliability. 2. The main motor adopts two types: adjustable and variable frequency. The paper collection speed can be adjusted freely, with the fastest paper collection speed being 120 sheets per minute.

2. The rear paper collection rack adopts both automatic and manual working modes.

3. The main body of the machine is made of national standard H steel, channel steel (250) type, with high stability and no shaking. The square tubes are made of 50*100*2.

4. This product can be used in conjunction with high-speed machines, chain machines, cross-cutting machines and wire colliding machines to enhance work efficiency, reduce labor intensity and save labor.

b. Specification

1. Machine dimensions (length * width * height) : 5000*2950*3000mm

2. Maximum paper collection height: 1700mm

3. Maximum stacking of cardboard: 2900*1500mm

4. Minimum stacking of cardboard: 300*400mm

c. Main accessories

1. Variable frequency motor: 3.0w

2. Lifting motor: 2.2w

3. Electrical appliance: Zhejiang Chint

4. Main shaft: 159*10, Auxiliary shaft: 86*10

5. Bearing: Tianjin Yanpai

6. Cylinder: 80*300

7. Paper collection rack: 40*100, Basket Tianao

8. Chain: 1 inch 6 minutes

9. Steel: National standard 250H steel channel steel

10. Square tube: 100*50*2 100*50*2